Laser-embedded nanoparticle conductors

Use of narrow, embedded conductors fabricated with nanoparticle silver pastes allows us to easily route traces between pads and fabricate the entire interconnect structure on a minimal number of layers.  In turn,  this reduces fabrication cost and enhances yield and reliability.  The laser patterning process also allows a high degree of control over width and thickness of conductors and enhances substrate adhesion, which is further assured by the solder mask cover layer. 
        

Green, lead-free fabrication

There is no use of metal plating or etching processes or aggressive development chemicals in any fabrication step. Consequently fabrication is ecologically friendly and avoids the costs associated with waste stream treatment.


Compatible with rapid prototyping and small batch fabrication

All substrate fabrication steps can be defined by a single CAD drawing, and no masks are required.  This CAD-to-Fab capability allows rapid design changes for fast product development and is amenable to small batch production.  In high-volume production, parallel processing concepts provide competitive processing costs.


A whitepaper describing fabrication of Single and Double Layer Circuits with Embedded Nanoparticle Conductors is available on the Publications page.


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Cross section of embedded conductor demonstrating routing under a passive component.

 
 
 
 
                               

 

 

 

 

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Embedded conductor fabrication process steps